Sharp R-580D Uživatelský manuál

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Cancels: II 580D-90-4 II 580D-90-5
7/15/00
IMPORTANT — READ BEFORE INSTALLING
1. Read and become familiar with these installation in-
structions before installing this unit (Fig. 1).
2. Be sure the installation conforms to all applicable
local and national codes.
3. These instructions contain important information for
the proper maintenance and repair of this equipment.
Retain these instructions for future use.
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . .1,2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-20
I. Locate the Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
II. Unit Duct Connections . . . . . . . . . . . . . . . . . . . . . . . 5
III. Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
IV. Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20,21
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-31
I. Heating Section Start-Up and Adjustments . . . . . 21
II. Cooling Section Start-Up and Adjustments . . . . . 24
III. Indoor Airflow and Airflow Adjustments . . . . . . . . 26
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . .31,32
I. Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-37
I. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
II. Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
III. Condenser Fan Adjustment . . . . . . . . . . . . . . . . . . 32
IV. Blower Belt Adjustment . . . . . . . . . . . . . . . . . . . . . 32
V. Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . 33
VI. Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
VII. Flue Gas Passageways . . . . . . . . . . . . . . . . . . . . . . 36
VIII. Combustion-Air Blower. . . . . . . . . . . . . . . . . . . . . . 36
IX. Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
X. Burner Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
XI. Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . 36
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . .38-45
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Recognize safety information. This is the safety-alert sym-
bol ( ). When you see this symbol on the unit and in in-
structions or manuals, be alert to the potential for personal
injury.
Understand the signal words — DANGER, WARNING, and
CAUTION. These words are used with the safety-alert sym-
bol. Danger identifies the most serious hazards which will
result in severe personal injury or death. Warning indicates
a condition that could result in personal injury. Caution is
used to identify unsafe practices which would result in minor
personal injury or product and property damage.
1. The power supply (volts, hertz, and phase) must cor-
respond to that specified on unit rating plate.
2. The electrical supply provided by the utility must be
sufficient to handle load imposed by this unit.
3. Locate connections for gas inlet, electrical inlets, con-
densate drain, duct connections, and required clear-
ances before setting unit in place. Refer to Locate the
Unit section on page 2 and Fig. 2-4 for locations.
WARNING: Improper installation, adjustment,
alteration, service, maintenance, or use can cause carbon
monoxide poisoning, explosion, fire, electric shock, or
other occurrences which may cause injury or property
damage. Consult a qualified installer, service agency, or
the gas supplier for information or assistance. The quali-
fied installer or agency must use only factory-authorized
kits or accessories when modifying this product.
WARNING: Disconnect gas piping from unit when
leak testing at pressure greater than
1
/
2
psig. Pressures
greater than
1
/
2
psig will cause gas valve damage
resulting in hazardous condition. If gas valve is ever
subjected to pressure greater than
1
/
2
psig, it must be
replaced before use. When pressure testing field-
supplied gas piping at pressures of
1
/
2
psig or less, a
unit connected to such piping must be isolated by man-
ually closing the gas valve.
WARNING: Before performing service or mainte-
nance operations on unit, turn off main power switch
to unit and install lockout tag. Electrical shock could
cause personal injury.
installation, start-up and
service instructions
SINGLE PACKAGE ROOFTOP
GAS HEATING/ELECTRIC COOLING UNITS
580D
Sizes 090-150
7
1
/
2
to 12
1
/
2
Tons
Fig. 1 — Typical Unit
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1 2 3 4 5 6 ... 47 48

Shrnutí obsahu

Strany 1 - SINGLE PACKAGE ROOFTOP

Cancels: II 580D-90-4 II 580D-90-57/15/00IMPORTANT — READ BEFORE INSTALLING1. Read and become familiar with these installation in-structions before in

Strany 2

—10—NOTE: If accessory thru-the-bottom connections areused, refer to the accessory installation instructions forinstallation.High-Voltage Connections

Strany 3 - Fig. 3 — Base Unit Dimensions

—11—LEGENDFig. 13 — Field Wiring ConnectionsBM —Blower (Evaporator Fan) MotorLED —Light-Emitting DiodeC—ContactorNEC —National Electrical CodeCAP —Cap

Strany 4 - Fig. 4 — Roof Curb Dimensions

—12—Special Procedures for 208-V OperationFor operation on 208 v:Remove black wire with 1/4-in. female spade connector fromthe 230-volt male spade tra

Strany 5

—13—Table 3 — Accessory List*See unit wiring book for proper installation instructions.NOTE: Two Time Guard II timers are required.G. Optional Outdoor

Strany 6 - Table 1 — Physical Data

—14—Assembly1. Determine if ventilation air is required in building. Ifso, determine the minimum amount to be supplied byeach unit and record quantity

Strany 7 - DRAIN PLUG

—15—ECONOMIZERCONTROLBOARDBAROMETRICRELIEFDAMPERECONOMIZERPLUGECONOMIZERMOTORSHIPPINGSCREWBLOCK-OFF PLATEECONOMIZERCONTROL BOARDWIRINGHARNESSBAROMETRI

Strany 8

—16—10. Fasten hood top and side plate assembly to outdoor-air opening panel with screws provided.11. Place knob supplied with economizer on OAT. SeeF

Strany 9

—17—1. To remove the existing unit filter access panel, raisethe panel and swing the bottom outward. The panel isnow disengaged from the track and can

Strany 10

—18—NOTE: Be sure to engage rear EconoMi$er flange under tabsin return air opening of the unit base. See Fig. 37.8. Install the outdoor air block-off

Strany 11

—19—OUTDOORAIRSENSORTEMPTEMPCOMOUTPWRBROWNVIOLETWHITEREDBROWNTEMPTEMPCOMOUTPWRRETURNAIRSENSORVIOLETWHITEREDOATCOMOAH-15 VRATCOMRAH+15 VECONOMI$ERCONTR

Strany 12

—2—4. Locate the unit where the vent hood will be a mini-mum of 4 ft from openable windows or doors.5. This installation must conform with local build

Strany 13

—20—M e c h anica l Coo lin g L o c ko utDetermine the outdoor-air temperature at which you wantthe mechanical cooling (compressors) to be disab

Strany 14

—21—Proceed as follows to inspect and prepare the unit for initialstart-up:1. Remove all access panels.2. Read and follow instructions on all WARNING,

Strany 15 - Determine — Setting =6

—22—B. Gas InputCheck gas input and manifold pressure in “HIGH FIRE”(W1 and W2 energized at gas valve) after unit start-up (seeTable 6). If adjustment

Strany 16 - POSITION

—23—Table 7 — Altitude Compensation**As the height above sea level increases, there is less oxygen percubic foot of air. Therefore, heat input rate sh

Strany 17

—24—W1 is energized. The induced-draft motor is energized andthe burner ignition sequence begins. The indoor (evaporator)fan motor (IFM) is energized

Strany 18 - Outdoor Air Thermostat

—25—(IFM), compressor no. 1, and condenser fan start. The outdoor(condenser) fan motors (OFM) run continuously while unit iscooling. If the thermostat

Strany 19 - DISCONNECT

—26—III. INDOOR AIRFLOW AND AIRFLOW ADJUSTMENTSAdjust evaporator-fan RPM to meet jobsite conditions andtemperature rise in Table 1. Table 8 shows fan

Strany 20 - Avoid possible

—27—Table 9 — Motor Data LEGEND*Extensive motor and electrical testing on these units ensures that the full horsepower and watts rangeof the

Strany 21

—28—Tabl e 11 — 580D102 Air Delivery, Vertical Discharge UnitsNOTES:1.Boldface indicates a field-supplied drive is required. (See Note 7.)2. indicate

Strany 22

—29—Tabl e 13 — 580D150 Air Delivery, Vertical Discharge UnitsNOTES:1.Boldface indicates a field-supplied drive is required. (See Note 8.)2. indicate

Strany 23

—3—Fig. 3 — Base Unit DimensionsCONNECTION SIZESA13/8″ Dia [35] Field Power Supply HoleB21/2″ Dia [64] Power Supply KnockoutC13/4″ Dia [44] Charging P

Strany 24

—30—Tabl e 15 — 580D102 Air Delivery, Horizontal Discharge UnitsNOTES:1.Boldface indicates a field-supplied drive is required. (See Note 7.)2. indica

Strany 25

—31—Tabl e 17 — 580D150 Air Delivery, Horizontal Discharge UnitsNOTES:1.Boldface indicates a field-supplied drive is required. (See Note 8.)2. indica

Strany 26

—32—I. AIR FILTERInspect air filters at least once each month, and replace(throwaway-type) or clean (cleanable-type) at least twiceduring each heating

Strany 27 - Table 9 — Motor Data

—33—V. REFRIGERANT CHARGEA. Checking and Adjustment Refrigerant ChargeThe refrigerant system is fully charged with R-22 refriger-ant, tested, and fact

Strany 28

—34—Fig. 54 — Cooling Charging Chart; 580D090Fig. 55 — Cooling Charging Chart; 580D102

Strany 29

—35—CIRCUIT NO. 2CIRCUIT NO. 1Fig. 56 — Cooling Charging Chart; 580D120Fig. 57 — Cooling Charging Chart; 580D150

Strany 30

—36—VI. MAIN BURNERSAt the beginning of each heating season, inspect for deterio-ration or blockage due to corrosion or other causes. Observethe main

Strany 31

—37—INDUCED-DRAFTMOTORMANIFOLDPRESSURETAPVESTIBULEPLATEFLUE VENTROLLOUTSWITCHBLOWERHOUSINGGAS VALVEBURNERSECTIONFig. 58 — Burner Section Details580D09

Strany 32

—38—TROUBLESHOOTINGTable 19 — Cooling Service AnalysisPROBLEM CAUSE REMEDYCompressor andcondenser fan will notstart.Power failure. Call power company.

Strany 33

—39—Tabl e 20 — Heating Service AnalysisPROBLEM CAUSE REMEDYBurners will not ignite.Misaligned spark electrodes. Check flame ignition and sensor elect

Strany 34

—4—Fig. 4 — Roof Curb Dimensions“B” “C”“D” ALTDRAINHOLE“E”GAS“F”POWER“G”CONTROLCONNECTORPACKAGEACCESSORY2′-87/16″[827]1′-1015/16″[583]13/4″[44.5]3/4″[

Strany 35 - CIRCUIT NO. 1

—40—Table 21 — LED Error Code Service AnalysisIMPORTANT: Refer to Table 20 — Heating Service Analysis for addi-tional troubleshooting analysis.

Strany 36

—41—Table 22 — Durablade Economizer Service Analysis(Table continued on page 42.)PROBLEM CAUSE REMEDYDamper does not open.Indoor (evaporator) fan is o

Strany 37

—42—Tabl e 22 — Durablade Economizer Service Analysis (cont) LEGENDPROBLEM CAUSE REMEDYDamper does not close.Incorrect wiring of e

Strany 38 - TROUBLESHOOTING

—43—Table 23 — EconoMi$er Economizer Service Analysis LEGENDPROBLEM CAUSE REMEDYDamper does notopen.Indoor (Evaporator) Fan isOff.

Strany 39

—44—LEGEND FOR FIG. 60IMPORTANT: Refer to unit wiring label for actual unit wiring information.AHA —Adjustable Heat AnticipatorBR —Blower RelayC —Cont

Strany 40 - WARNING:

—45—NOTES:1. If any of the original wire furnished must bereplaced, it must be replaced with Type 90 Cwire or its equivalent.2. Three-phase motors are

Strany 41

Copyright 2000 Bryant Heating & Cooling Systems CATALOG NO. 5358-005

Strany 43

Copyright 2000 Bryant Heating & Cooling SystemsCL-1CATALOG NO. 5358-005CUT ALONG DOTTED LINECUT ALONG DOTTED LINESTART-UP CHECKLIST(Remove and Use

Strany 44 - LEGEND FOR FIG. 60

—5—II. UNIT DUCT CONNECTIONSOn vertical units, secure all ducts to roof curb and buildingstructure. Do not connect ductwork to unit. On horizontaluni

Strany 45

—6—Table 1 — Physical Data LEGENDBhp — Brake Horsepower*Weight of 14-in. roof curb. †Rollout switch is manual reset.**Indicates a FIOP (Factor

Strany 46

—7—IV. FIELD CONNECTIONSA. External Trap Condensate DrainThe unit’s 3/4-in. condensate drain connections are locatedon the bottom and side of the unit

Strany 47

—8—5. Install an accessible, external, manual main shutoffvalve in gas supply pipe within 6 ft of heating section. 6. Install ground-joint union close

Strany 48 - III. START-UP:

—9—Contact your LP gas supplier or regulator manufacturer forfurther details regarding tank sizing, recommended regula-tor settings, and pipe sizing.S

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